Off-grid solar powers the future of farming

Paired Power EV charging canopy

Agriculture accounts for 11 percent of total greenhouse gas emissions in the U.S., according to the U.S. Environmental Protection Agency (EPA). With the country aiming to cut emissions by 50 percent by 2030, the industry must take significant steps toward sustainability. Electrification of heavy-duty farming equipment has emerged as a viable solution, but off-grid solar-powered electrification presents an even greater opportunity to reduce fossil fuel consumption and generate more revenue for farmers.

By powering farming equipment with solar energy, farmers can reduce their carbon footprint and achieve energy independence. However, farming is a low-margin business, so adopting new technology must make economic sense for growers, ranchers, and forest landowners.

The state of ag

With the rising annual prices of feed, fertilizer, pesticides, fuel and labor, modern farming has become a high-cost operation. In fact, production expenses were forecasted to increase by 5.1 percent in 2022, the greatest farmers have ever experienced. The rate of return on farming assets is projected at less than 3.5 percent in 2022, in contrast to 10 to 16 percent returns from 2010 to 2012. This means that farmers and ranchers are seeing smaller revenues or returns for the investments made in the cost of production and in assets used to produce a farm product. All of this makes it more difficult for growers to turn a profit.

While electric equipment offers many cost-saving advantages to farmers and is becoming more affordable, with additional government and utility incentives available, infrastructure challenges remain one of the biggest barriers to the widespread adoption of electric vehicles and equipment. Farms are often located near weak areas of the grid, and the expense of adding expanded utility lines to accommodate solar is simply too great for most growers.

Therefore, off-grid solar options are key to fully realizing the emission and cost-reduction potential of electrification in agriculture.

Obstacles to powering up

Electrification can offer many benefits to the agricultural industry, but transitioning to any new type of technology poses challenges.

For example, charging vehicles with electricity is much less expensive than gas or diesel. The average price of diesel fuel increased from $3.25 per gallon to $4.99 per gallon in 2022. Although electricity prices are higher than they used to be, with the average price paid by U.S. industrial customers exceeding 7 cents per kWh in 2021, electricity is still less expensive than the cost of diesel fuel that delivers the same energy value to the vehicle. Taking electricity a step further, solar-powered and off-grid solutions are even less expensive, making them the cheapest option by far.

Solar power can provide affordable electricity for farmers to power their vehicles and equipment while further reducing their carbon footprint. Farmers can install rooftop solar on barns, sheds, and other buildings to provide long-term clean, affordable electricity to charge equipment or power energy-intensive processes such as processing, packaging, and chilling. In some areas, net-metering programs allow farmers to sell excess energy back to the grid to generate additional revenue. Ground-mount solar systems are another option for on- or off-grid power located close to loads.

While farms tend to be in sunny locations, solar solutions are still limited by grid line capacity, which must be adequate to handle the bi-directional energy flows both from the grid to the farm and from the solar system to the grid. Many solar projects are limited in size because the utility line capacity of the grid in farm country cannot accommodate them. Rural farms are often located near the ends of utility distribution lines, and the electric grid is not simple or cheap to expand in those locations. Expanded or new utility lines can cost $1 million per mile or more, so the expense of adding more grid capacity to accommodate electric vehicle charging is often not feasible for farmers.

Electric vehicles used on farms, including autonomous vehicles like electric wheelbarrows, must be located near or in the fields where they work since they require frequent recharging during their operation. Driving or trucking the vehicles back to the barn each time they need to be recharged is cumbersome and inefficient and adds costs in labor, time, and fuel. Therefore, farmers need access to an affordable, convenient source of power to effectively electrify their equipment. An off-grid power source close to where equipment is used maximizes efficiency by avoiding wasted time and labor.

New systems for off-grid solar power farming

Newer technology offers greater flexibility with pop-up off-grid solar arrays with batteries and electric vehicle chargers that can be set up quickly and moved according to where workers need to recharge tractors and other field equipment. These solutions offer resiliency and scalability without costly construction and infrastructure upgrades that may be required for fixed solar installations.

Electric vehicles and off-grid solar-powered charging can also help with labor costs. Labor is increasingly the first or second highest cost factor for farmers. The tension between the slim margins of farmers and the need to pay farm workers a living wage is a strong driver to reduce those labor hours and costs wherever possible. Electric vehicles can reduce labor costs by operating autonomously to make labor more efficient. A good example is the use of autonomous vehicles, such as electric wheelbarrows that can help reduce the labor of repetitive tasks like harvesting grapes in a vineyard. Electric wheelbarrows charged with off-grid solar are much more efficient because they do not have to be trucked back to the barn at the end of the day for recharging.

Emissions reduction and increased profitability

Federal and local incentives are available to provide help for farmers looking to make the transition to electric vehicles and install off-grid solar systems. The federal Rural Energy Assistance Program (REAP) offers clean energy grants and loans, which the Inflation Reduction Act (IRA) doubled to $500,000 for efficiency projects and $1 million for renewable energy systems. These incentives are stackable with local credits.

For example, because California’s agricultural industry is the fifth largest contributor to the state’s greenhouse gas emissions, electricity provider Central Coast Community Energy (3CE) offers local farmers rebates to help them transition to electrification.

Amid high production costs, electrification has the potential to help farmers reduce expenses, giving them a leg up in their ability to realize greater revenue and profits.

The responsibility of reducing U.S. agricultural emissions lies with farmers, ranchers and forest landowners. However, given the high costs associated with modern farming, it is crucial for these businesses to adopt cost-effective measures to transition toward electrification. Off-grid solar-powered electrification, in particular, can prove to be a game-changer for farmers by drastically cutting down on their electricity, fuel, and labor costs, ultimately leading to greater profits.

As these businesses continue to explore ways to integrate electrification into their operations, advancements in off-grid technology will help overcome the obstacles to widespread adoption. By leveraging the economic and environmental benefits of off-grid solar power, farmers, ranchers, and forest landowners can drive their businesses towards a more sustainable future while also generating significant cost savings.

Tom McCalmont is the CEO and Co-founder of Paired Power, a manufacturer of innovative products that pair solar power with electric vehicle and energy storage technology. Tom has been a successful entrepreneur and engineer within the solar industry for over two decades and holds a Master’s degree in Electrical Engineering from Stanford University and a Doctorate of Science from Muskingum University.

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